Here is an example of a SVTIIIpro I recently had
in the shop. The unit had been worked on before and inferior service
landed it in my shop. This amp came to my shop with a blown output
section, which isn't too uncommon, but this could have been avoided.
Let's begin with one of the root causes. Here you can see the output
FET's that I removed from the unit. Notice anything?
You got it an Irfp9240 has been substituted with
an Irfp9140. This is NEVER the right thing to do. Below you will see the
other possible cause of this failure.
I wish this picture came out better but I think you can see that the emitter
resistors on the right are not mounted properly. You see how the resistors
are standing up off the heat sink? What's worse is so you
see the big blobs of solder on each leg? This is because these resistors were stripped
from something else and the leads were not long enough to
make it through the heat sink on the SVTIII. What's worse is that
the holes in the heat sink are only so big and these big blobs of
solder remove the needed clearance. Two of these resistors could actually touch
the heat sink and short out the amp! it's pretty clear that
when this amp failed before the irfp240's failed and took out the emitter
resistors. Along with the base resistors and a few other components. Here's
what it should look like and what it DID look like when it
left my shop. Notice the slight arch in the leads and the fresh heat sink
compound on the new FETs I can't believe how many guys don't apply
new heat sink compound.
But wait....there's more! Here is a solder joint
on a critical transistor. This should not have been overlooked.
The red arrow points out the bad solder joint that
was overlooked. This is on a leg of one of the pre amp transistors
adding to the instability of the amp.
Below you can see that the amp is ALMOST ready to go
but is still suffering from some instability.
After replacing two more resistors and a leaky
transistor
we are ready for biasing. That's right biasing.
Solid state amps are more sensitive to bias than tube amps
and if it's not set right they will go into thermal runaway and blow up.
I mean to say catastrophic failure, you know the expensive kind of failure.
If it is biased too low it will sound distorted. I make
sure that all amps that leave my shop are biased, then burned in for a
few hours and rebiased to ensure that there is no chance that you amp
can go into thermal
runaway.
Above you see a sine wave as measured on the
output of the SVTIII with a load. I am playing with the bias trim pot
while this is being filmed. Do you see the flat spot that appears in the
middle of the wave? This is known as crossover distortion. This is a
result of under biasing and will make you amp sound distorted and cut
out at low volumes. Although an oscilloscope is not the only test
equipment required to properly bias an amp it does make for a nice
visual illustration of the importance of proper
bias.
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Voltage - All Rights Reserved